Carpet Weaving Process

Carpet concept has adapted the classic technology of weaving with pile wires to today s demands on design and comfort.

Carpet weaving process.

Most tufted carpet is manufactured using a greige yarn undyed yarn. The weaving process is based on the traditional craft. By weaving a process of creating a textile by interlacing threads. It continues till an entire row is knotted after which a beater is used to slot the row in place.

Flat woven rugs are made by tightly interweaving the warp and weft strands of the weave to produce a flat surface with no pile. From these early beginnings carpet weaving rose to its highest art form in turkey iran india and china. That plush sea of carpet keeping the floor of your living room nice and soft actually starts off as a bunch of loose strands of fibers called staples. Weaving is done on a loom a frame like piece of equipment that holds two basic types of threads.

The pile yarn is looped around a warp draped over the next and then cut free. This is the starting process or we can say the first process of weaving handmade carpet. Using cotton linen or hemp as the foundation and wool or silk as the luxurious pile weavers would make a knot out of the pile thread then form a row of knots that was tightly. Turning material into yarns.

When material arrives in a factory in the large bale weavers use a hand machine which is called chakra for finishing and making yarn bundles. The beginning of carpet weaving remains unknown as carpets are subject to use deterioration and destruction by insects and rodents. The staples are put into a hopper where they re heated lubricated and formed into slivers which are wound into a long spool of fiber. From there the carpet making process is ready to begin.

Carpet weaving technique is not just a mechanical process the weaver rather weaves within its threads the history of his cultural tradition. During the carpet manufacturing process once carpet yarn is stitched into place the carpet is dyed using a variety of methods that will create solids patterns or effects. All tufted carpets including cut pile start out as a loop. Woven rugs probably developed from earlier floor coverings made of felt or a technique known as flat weaving.

Warp threads run vertically. Two threads the warp thread stretched out lengthways and the weft thread stretching crossways intersect at a right angle.